Manufacturing AI Automation

End-to-End Manufacturing Process Automation

We make manufacturing processes predictable, not reactive. Reduce rework, optimize cycles, and eliminate Excel chaos using ML.

Works on top of your existing ERP. No rip and replace.

Manufacturing Automation Readiness Check View Solutions

If Your Production Planning Still Depends on Last Month's Excel, You're Already Late

Most plants have data. The problem is it lives in 7 systems that don't talk.

Trial and Error

Process parameters set by gut feel. Trial runs waste time, material, and energy.

Inventory Chaos

Overstock slow movers, stockout on critical parts. Vendor delays break production schedules.

Invoice Nightmares

GRN vs PO vs Invoice mismatches. Manual reconciliation takes weeks during audits.

No Visibility

ERP data is there, insights are not. Cross-plant visibility is Excel gymnastics.

Manufacturing Automation Solutions

We automate manufacturing decisions across production, supply chain, and finance using ML.

1. Production & Process Optimization

Predict optimal process parameters (temperature, pressure, speed)

Reduce trial runs and rework by 60-80%

Real-time quality alerts before defects happen

Optimize yield and energy consumption

Input Sources:

• Machine logs

• Sensor data

• Quality reports

• Production schedules

• Environmental data

• Historical batches

Automated Decisions:

• Reorder quantities

• Vendor selection

• Lead time alerts

• Demand forecasting

• Stock optimization

• Delivery scheduling

2. Supply Chain & Inventory Automation

Predictive demand planning vs production capacity

Automated reorder points based on lead times

Vendor performance tracking and alerts

Eliminate overstock and stockouts

3. Quality, Invoices & Compliance Automation

Auto-match GRN vs PO vs Invoice using ML

Flag invoice discrepancies before payment

Automated quality inspection reports

Audit-ready compliance documentation

Process Automation:

• Document parsing (invoices, GRNs, POs)

• Three-way matching validation

• Quality report generation

• Compliance audit trails

• Exception handling workflows

Intelligence Layer:

• Cross-plant performance comparison

• Predictive maintenance alerts

• Cost variance analysis

• Production efficiency metrics

• Real-time dashboard for plant heads

4. Manufacturing Intelligence Layer

Unified view across all plants and systems

Predictive alerts for maintenance and quality

Real-time production vs plan tracking

Executive dashboards for quick decisions

How It Works: System Architecture

Manufacturing leaders trust people who think in flows.

Data Sources

Machines, ERP, Invoices, Quality logs, Supply chain

Unified Data Layer

Clean, process, and unify data from all sources

ML Models + Rules

AI models, business rules, and predictive alerts

Automated Decisions

Production, Purchase, Quality, and Finance decisions

Result: Predictable manufacturing processes, not reactive firefighting.

Real Results from Manufacturing Automation

60-80%

Reduction in Trial Runs

ML predicts optimal process parameters, eliminating trial and error.

40-60%

Inventory Cost Savings

Automated demand planning reduces overstock and stockouts.

90%

Invoice Processing Time

Auto-match GRN vs PO vs Invoice using ML document parsing.

Manufacturing Automation Readiness Check

Get a clear picture of your automation opportunities in 30-45 minutes. No generic presentations, just practical insights.

What You Get:

Data Source Mapping

Identify all your current data sources and integration points

Manual Process Audit

Find bottlenecks and automation opportunities

3 Priority Use Cases

Specific automation opportunities with ROI estimates

Implementation Roadmap

Step-by-step plan with timelines and milestones

Schedule Your Assessment WhatsApp Us

Free consultation. No sales pitch. Just practical insights you can use immediately.

Why Manufacturing Companies Choose Galific

Deep Manufacturing Experience

We understand plant floor realities. Our solutions work in real manufacturing environments, not just labs.

ERP Integration Specialists

Works with your existing ERP systems. SAP, Oracle, or custom systems. No rip and replace required.

Production-Ready from Day One

No endless PoCs. We build production-grade systems that handle real manufacturing volumes and complexity.